DF equipped with highly automated machinery for wire harness and cable assembly. We have special tailor-made automated machine for special cable.
For toy cable assembly, we have
1) 4 lines of fully automated wire assembly machine equipped with ultrasonic plastic welder on plastic welding end, CCD inspection for incoming plastic housing, USW height, terminal position, inserted terminal position, wire end construction, computerize contact resistance and functional tester, laser date code marking.
2) 3 lines of fully automated terminal insertion machine equipment with CCD inspection on incoming plastic connector, inserted terminal position, laser date code marking.
For wire harness assembly, we have
1) 4 sets of fully automated both end wire terminal crimping machine, equipped with crimp pressure sensor.
2) 1 set of Komax fully automated both end wire terminal crimping, water seal insertion machine.
3) 1 set of fully automated both end wire terminal crimping, water seal insertion machine.
4) 4 sets of fully automated one end wire terminal crimping and one end dip tinning machine.
5) 1 set of fully automated 5 wires one end terminal crimping and one end dip tinning machine
6) 1 set of fully automated 4 wires one end terminal crimping and one end dip tinning with pair twisting function.
7) 1 set of fully automated 4 wires both end terminal crimping with pair twisting function
8) 2 sets of fully automated high-speed sensor soldering machine
9) 1 set of fully automated sensor soldering, terminal crimping, heat shrink tube insertion, wire pair twisting machine.
10) 1 set of fully automated high-speed sensor soldering, heat shrink tube insertion and shrinking, terminal crimping, wire pair twisting machine.
11) 1 set fully automated multi sensor (Max 3 sensors) soldering, heat shrink tube insertion and shrinking
13) More than 20 sets of semi-automated terminal crimping machine of 2 tons, 5 tons, 10 tons and 20 tons.
14) More than 12 sets of semi-automated wire strip and terminal crimping machine
15) 2 sets of semi-automated wire strip and terminal crimping machine equipped with crimp pressure sensor.
16) 12 sets of fail-safe housing insertion jigs.
For Cable assembly, we have
1) 15 sets of Vertical injection insert molding machine ranging from 1.5 Oz to 3.5 Oz injection capacity.
2) 4 sets Horizontal injection molding machine.
3) 4 sets USB plug automated soldering machine.
4) 40 sets of modular plug crimping machine for RJ11, RJ12 and RJ45.
5) 40 sets of computerize functional tester capable of short & open circuit, hi pot, contact resistance, cable resistance, functional test.
For cable extrusion, we have
1) 4 sets of 50mm extruders for insulated wire extrusion.
2) 3 sets of 70mm extruders for jacket wire extrusion.
3) 6 sets of copper stranding machine for 0.10mm to 0.254mm stranding.
4) 4 sets of copper braiding machine.
5) 6 sets of spiral shield machine.
6) Core bunching machine.
7) Special machine for non-PVC extrusion.
For plastics molding making, we have.
1) CNC machine for sopper profile making.
2) EDM machine.
3) Wire cut machine.
4) Other mold making machine.